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Kaishan DTH Drilling Rigs

Heavy-duty surface crawlers and integrated rigs for open-pit mining, quarry blasting, and slope stabilization. High penetration rate and anti-jamming hydraulic system.

Kaishan ZT12 Integrated Surface DTH Drill Rig with Air Compressor

Kaishan ZT12 integrated crawler DTH drill rig for large open-pit mining and quarry blast holes (⌀115–152 mm, depth: up to 32 m). Powered by a heavy-duty 264 kW Cummins diesel engine driving an onboard 20 m³/min (22 bar) two-stage screw compressor, delivering 4,000 N·m rotary torque and cutting operational fuel burn by 25%. Equipped with a mechanized 6+1 rod carousel, floating thread protection, a two-stage dry dust collector, and a climate-controlled ROPS/FOPS safety cab. Direct factory export with 100% pre-shipment dynamic testing.
  • Product Detail Introduction

Core Engineering Features & Performance Advantages

Cummins 264 kW Power & 22 Bar Compressor

Combines a heavy-duty DTH drilling system with an onboard two-stage screw compressor (20 m³/min @ 22 bar / 319 psi) on a single crawler frame. Driven by a heavy-duty 264 kW (360 HP) Cummins QSL8.9 diesel engine via dual flywheel and PTO outputs, it eliminates trailing hoses and reduces quarry fuel burn by up to 25%.

4,000 N·m High Torque & 6+1 Auto Carousel

Features a heavy rotation head delivering 4,000 N·m maximum torque and 39 kN feed thrust for fast penetration in 115–152 mm blast holes. The automated 6+1 carousel for Φ76/Φ89 mm rods, mechanical floating thread protection, and automatic oil spraying enable single-operator deep drilling down to 32 meters.

ROPS/FOPS Safety Cabin & 16.8-Ton Heavy Chassis

Equipped with an ergonomic, climate-controlled safety cabin meeting international ROPS & FOPS certifications. The reinforced 16,800 kg crawler undercarriage features 430 mm ground clearance and ±10° track oscillation, delivering exceptional stability and 25° gradeability across harsh open-pit mining benches.

kaishan-zt12-integrated-dth-rig-key-components-details

Technical Parameters

*Note: Due to continuous technical updates and improvements, any differences between parameters/configurations and actual products are subject to the delivered machine; additionally, machines shown in images may include optional equipment.

Parameter ZT12 Specification
Transport dimensions (L×W×H) 10000×2480×3100 mm
Weight 16800 kg
Rock hardness f=6-20
Drilling diameter 115-152 mm
Ground clearance 430 mm
Leveling angle of track ±10°
Travelling speed 0-3 km/h
Climbing capacity 25°
Traction 87 kN
Rotary torque (Max) 4000 N·m (Max)
Rotation speed 0-130 rpm
Swing angle of drill boom Left 17°, right 46°
Swing angle of the vertical of the carriage Leftwards 52°, rightwards 53°
Swing angle of the horizontal of the carriage Leftwards 96°, rightwards 30°
Tilt angle of beam 147°
Compensation stroke 1500 mm
Rotation Head stroke 4510 mm
Maximum propelling force 39 kN
Method of propulsion Motor + roller chain
Depth of economical drilling 32 m
Number of rods 6+1
Specifications of drilling rod Φ76 / Φ89 × 4000 mm
DTH hammer K5
Engine Cummins QSL8.9-C360-30
Rated power 264 kW
Rated revolving speed 2100 r/min
Screw compressor Two stage compression 20 m³/min / 22 bar
Traveling control system Hydraulic pilot
Drilling control system Hydraulic pilot
Anti-jamming type Electro-hydraulic anti-jamming
Voltage 24V DC
Safe cab Meets the requirements of ROPS & FOPS
Drill rod thread lubrication type Automatic oil-spraying lubrication
Protection of rod threads Equipped with mechanical floating protection
Air-conditioning Standard temperature
Entertainment Radio

Operational Benefits of the ZT12 Integrated Rig

  • Massive 20 m³/min @ 22 Bar Flushing Volume: Equipped with an enlarged two-stage screw airend delivering 20 m³/min airflow at 22 bar (319 psi), guaranteeing clean hole flushing and rapid penetration rate (ROP) in large 152 mm boreholes.
  • High-Torque Rock Penetration (4,000 N·m): Delivers 4,000 N·m rotation torque combined with 39 kN feed thrust, providing aggressive cutting power through ultra-hard granite, basalt, and iron ore without bit stalling.
  • Single-Operator Automated Efficiency: With the heavy 6+1 carousel for 4-meter Φ76/Φ89 mm rods, automatic oil spraying, and mechanical floating thread protection, one operator manages continuous deep drilling down to 32 meters from inside the safety cabin.

Primary Industrial Applications

  • Large-Scale Open-Pit Mines: Production blast-hole drilling (⌀115–152 mm) in large copper, gold, iron ore, and limestone quarry benches.
  • Heavy Infrastructure & Highway Cutting: High-bench rock excavation, railway side-slope pre-splitting, and deep anchor engineering.
  • Hydropower & Dam Construction: Heavy foundation consolidation drilling, spillway excavation, and deep trench blasting.
  • Eco-Compliant Green Quarrying: Onboard high-capacity dry dust extraction system traps silica and stone dust at the borehole collar, meeting strict environmental and occupational health standards.

Frequently Asked Questions (FAQ)

Q: What are the main performance advantages of the ZT12 compared to the ZT11?

A: The ZT12 upgrades to a heavy-duty Cummins QSL8.9 diesel engine (264 kW vs. 235 kW), expands screw compressor delivery to 20 m³/min at 22 bar (vs. 18 m³/min), boosts rotary torque to 4,000 N·m (vs. 2,500 N·m), increases drilling diameter up to 152 mm (vs. 130 mm), and features a 6+1 carousel adapted for larger Φ76/Φ89 mm drill pipes with mechanical floating thread protection.

Q: Does the ZT12 require any auxiliary compressor or separate power pack?

A: No. The ZT12 is 100% self-contained. The 264 kW Cummins diesel engine powers all hydraulic tramming, positioning, and drilling systems while directly driving the onboard 22-bar two-stage screw air compressor, operating completely autonomously with zero trailing air hoses.

Q: What down-the-hole (DTH) hammer and drill pipes are recommended for the ZT12?

A: The ZT12 is factory-optimized for Kaishan K5 series high-pressure DTH hammers and Φ76 mm or Φ89 mm × 4,000 mm friction-welded drill pipes, delivering exceptional energy transfer and penetration rates in hard rock formations up to f=20.

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