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Kaishan DTH Drilling Rigs

Heavy-duty surface crawlers and integrated rigs for open-pit mining, quarry blasting, and slope stabilization. High penetration rate and anti-jamming hydraulic system.

Kaishan KG510 / KG510H Open-Pit DTH Drilling Rig

The Kaishan KG510 and KG510H are heavy-duty, crawler-mounted surface down-the-hole (DTH) drilling rigs engineered for open-pit mining, quarry bench blasting, and civil rock excavation (f=6–20). Powered by a fuel-efficient 58 kW Yuchai Tier 3 diesel engine, they deliver powerful 3,500 N·m maximum torque and 40 kN lifting force.
Drilling Capability: Hole diameter ⌀105 – 152 mm with an economical depth of up to 25 m (K4 hammer, ⌀76/89mm rods).
All-Terrain Mobility: Plunger piston tramming motors with ±10° track leveling and ≤30° gradeability for rugged mountain slopes.
Eco-Friendly (KG510H): Equipped with a high-efficiency dry cyclonic dust collector meeting strict global green mining standards.
Air Requirement: Pairs seamlessly with 13 – 22 m³/min portable screw air compressors (e.g., Kaishan LGCY series).
  • Product Detail Introduction

Direct Answer: The Kaishan KG510 / KG510H is a heavy-duty crawler-mounted down-the-hole (DTH) surface drilling rig engineered for medium and large-scale open-pit mining, quarry blast-hole drilling, and civil rock excavation. Powered by a 58 kW Yuchai YC4DK80-T302 Tier 3 diesel engine, it delivers 3,000–3,500 N·m rotary torque and 40 kN lifting force, drilling blast holes from ⌀105 mm to 152 mm up to 25 meters deep. The KG510H model includes an integrated high-efficiency dry-type dust collector for strict environmental compliance.

Heavy-Duty Surface Blast Hole Drilling: Kaishan KG510 / KG510H Series

The KG510 and KG510H represent Kaishan Heavy Industry's upgraded generation of open-pit DTH drill rigs, specifically optimized to meet stringent national and international diesel engine emission standards while maximizing drilling productivity in hard rock formations (F=6 to F=20).

Featuring an upgraded structural chassis, folded-frame crawler tracks, plunger-piston walking motors, and an enlarged hydraulic displacement system, the KG510 series offers higher torque delivery, increased climbing capacity (up to 30°), and rock-solid stability during extended bench blasting operations.

Model Comparison: Standard KG510 vs. Eco KG510H

  • Kaishan KG510 (Standard Model): 6,500 kg operating weight, 2,200 mm width. Ideal for standard mining operations, quarries, and open excavation projects where external dust suppression is sufficient.
  • Kaishan KG510H (Environmental Dust Collector Model): 7,000 kg operating weight, 2,450 mm width. Factory-equipped with a built-in heavy-duty dry cyclonic dust collector and dual collection cylinders, engineered specifically for green mining standards and urban-adjacent civil infrastructure.

Key Engineering Features & Operational Advantages

High-Torque Dual-Motor Gyrator

Powered by an upgraded hydraulic rotary head providing up to 3,000–3,500 N·m of rotary torque and 0–100/110 rpm stepless speed control. Prevents drill bit jamming in fractured strata and accelerates penetration in hard rock.

Heavy-Duty Feed & 40 kN Pull Force

The oil cylinder-leaf chain propulsion system provides a robust 40 kN lifting force and a 3,000 mm stroke. Augmented by a 900 mm carriage compensation cylinder to ground firmly against uneven bench toe surfaces.

Plunger Walking Motor & Track Leveling

High-pressure plunger piston tramming motors paired with engineering track rollers deliver 0–3.5 km/h travel speed, ≤30° gradeability, and ±10° track oscillation for superior traction on steep mountain benches.

High-Efficiency Dry Dust Collector (KG510H)

The KG510H model features an enlarged suction volume dry dust collection unit with dual capture cylinders. Traps heavy rock dust at the hole collar to maintain clean jobsite air and protect operator health.

Wide-Angle Articulated Drill Boom

Multi-joint boom delivers a 185° total beam tilt, 100° beam swing, and 90° boom swing. Capable of drilling horizontal blast holes from a minimum 350/900 mm up to 2,850/3,700 mm elevation, as well as vertical and inclined toe holes.

Clean Diesel Power (China Stage III)

Equipped with a Yuchai YC4DK80-T302 four-cylinder diesel engine rated at 58 kW @ 2200 rpm, delivering low specific fuel consumption, low operating noise, and easy spare-parts availability worldwide.

KG510 / KG510H Technical Specifications

Parameter KG510 (Standard) KG510H (with Dust Collector)
Drilling Hole Diameter ⌀105 – 152 mm (4.13 – 6.0 in)
Depth of Economical Drilling 25 m
Drilling Rock Hardness f = 6 – 20
Supporting Diesel Engine Yuchai YC4DK80-T302 (58 kW / 2200 r/min, China III)
Rotary Speed & Max Torque 0 – 100 rpm (or 0–110 rpm) | 3,000 N·m (Max 3,500 N·m)
Lifting Force & Feed Method 40 kN | Oil cylinder - leaf chain
Feed Stroke & Compensation 3,000 mm stroke | 900 mm carriage compensation
Drill Rod & Hammer Compatibility ⌀76 × 3m / ⌀89 × 3m rods | K4 (4-inch) DTH hammer
Recommended Air Consumption 13 – 22 m³/min (external portable screw compressor)
Operating Dimensions (L×W×H) 6,800 × 2,200 × 2,850 mm 6,800 × 2,450 × 2,850 mm
Complete Machine Weight 6,500 kg 7,000 kg
Dust Collector System Optional / Standard Exhaust Built-in High-Efficiency Dry Cyclonic Dust Collector
Tramming Speed & Gradeability 0 – 3.5 km/h | Climbing Capacity: ≤ 30°
Ground Clearance & Track Leveling 440 mm | Track Leveling Angle: ±10°
Drill Boom Articulation Angles Carriage Tilt: 185° (Down 135°, Up 50°) | Carriage Swing: 100° | Boom Pitch: 75° | Boom Swing: 90°

Recommended Portable Screw Air Compressors

To achieve maximum penetration rate (ROP) with ⌀105–152 mm hole diameters and K4 hammers, the KG510/KG510H requires an external diesel portable screw air compressor delivering 13–22 m³/min at 13–19 bar. Recommended models include:

Kaishan LGCY-18/17 (18 m³/min, 17 bar) Kaishan LGCY-19.5/19 (19.5 m³/min, 19 bar) Kaishan KSCY-580/13 (16.5 m³/min, 13 bar)

Target Industrial Applications

  • Open-Pit Mining: Production blast-hole drilling in iron, gold, copper, coal, and limestone open-cast pits.
  • Quarries & Aggregates: High-efficiency primary bench blasting and toe-hole drilling for stone crushing plants.
  • Civil & Hydropower Engineering: Highway side-slope cutting, foundation excavation, dam anchoring, and rock pre-splitting.

Frequently Asked Questions (FAQ)

Q: What is the main difference between Kaishan KG510 and KG510H?

A: The primary difference is the environmental dust collection system. The KG510H is factory-fitted with a hydraulic cyclonic dry-type dust collector and dual collection cylinders, making it slightly heavier (7,000 kg vs. 6,500 kg) and compliant with strict environmental standards.

Q: What air compressor is required to operate the KG510/KG510H?

A: The KG510/KG510H is a crawler drill rig requiring an external portable screw air compressor with an air volume of 13–22 m³/min and discharge pressure of 13–19 bar (such as the Kaishan LGCY-18/17 or LGCY-19.5/19).

Q: What hole diameters and drilling depths can the KG510 achieve?

A: It drills borehole diameters from 105 mm to 152 mm with an economical depth of up to 25 meters using ⌀76 mm or ⌀89 mm drill pipes (3m length) and standard 4-inch DTH hammers.

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