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Kaishan DTH Drilling Rigs

Heavy-duty surface crawlers and integrated rigs for open-pit mining, quarry blasting, and slope stabilization. High penetration rate and anti-jamming hydraulic system.

Kaishan KT25 Integrated Surface DTH Drill Rig with Air Compressor

Kaishan KT25 super-heavy integrated crawler DTH drill rig engineered for mega-scale open-pit mines and quarry production blasting (⌀152–203 mm, depth: up to 36 m). Driven by a 372 kW (500 HP) Cummins QSZ13 diesel engine, simultaneously powering an onboard 31 m³/min (25 bar) two-stage screw compressor and heavy-duty rotation head (6,100 N·m torque, 65 kN feed thrust), cutting operational fuel burn by 25%. Outfitted with an automated carousel (6+1/5+1) for heavy ⌀102/⌀114/⌀127 mm rods up to 6m, real-time digital angle and depth display, and a climate-controlled FOPS/ROPS safety cabin. Direct factory export with 100% pre-shipment dynamic testing.
  • Product Detail Introduction

Core Engineering Features & Performance Advantages

Cummins 372 kW Powertrain & 25 Bar Compressor

Combines heavy DTH mining percussion drilling with an onboard giant two-stage screw air compressor (31 m³/min @ 25 bar / 363 psi) on a single crawler platform. Driven by a 372 kW (500 HP) Cummins QSZ13-500 diesel engine via dual-terminal outputs, it eliminates trailing air hoses and cuts quarry diesel fuel burn by up to 25%.

Giant 152–203 mm Boreholes & 6,100 N·m Torque

Delivers an extraordinary 6,100 N·m rotary torque and 65 kN feed force for 5″/6″ DTH hammers in large 152–203 mm blast holes. The automated carousel for heavy Φ102/Φ114/Φ127 mm rods (5m/6m length), floating joint thread protection, and digital display allow precision single-operator drilling down to 36 meters.

FOPS/ROPS Safety Cabin & 28.1-Ton Mega Chassis

Built on a reinforced 28,100 kg crawler undercarriage with 410 mm ground clearance and ±10° frame leveling for 25° gradeability. Features a fully enclosed, climate-controlled operator cab certified to international FOPS & ROPS safety standards with dry cyclonic laminar flow dust extraction.

kaishan-kt25-integrated-dth-rig-key-components-details

Technical Parameters

*Note: Due to continuous technical updates and improvements, any differences between parameters/configurations and actual products are subject to the delivered machine; additionally, machines shown in images may include optional equipment.

Parameter KT25 Specification
Drilling hardness f=6-20
Drilling diameter 152-203 mm
Depth of economical drilling (depth of automatic extension rod) 35m / 36m
Travelling speed 3.0 Km/h
Climbing capacity 25°
Ground clearance 410 mm
Power of complete machine 372 Kw
Diesel engine Cummins QSZ13-500-30
Screw compressor Two stage compression 31 m³/min / 25 bar
Outer dimensions (L×W×H) 12100×2900×3850 mm
Weight 28100 Kg
Revolving speed of gyrator 0-100 / 0-150 r/min
Rotary torque 6100 N·m
Maximum Feed force 65 KN
Tilt angle of beam 133°
Swing angle of carriage Right 37°, left 37°
Swing angle of drill boom Right 30°, left 17°
Lifting angle of drill boom Up 49°, down 13°
Leveling angle of frame Up 10°, down 10°
Compensation length 1800 mm
Method of propulsion Motor + roller chain
Feed stroke 5700 mm / 6700 mm
DTH hammer 5", 6"
Drilling rod (Φ× length of drilling rod) Φ102/Φ114/Φ127×5000 mm or Φ102/Φ114/Φ127×6000 mm
Drilling rod (number of rods) 6+1 / 5+1
Method of dust removal Dry (hydraulic cyclonic laminar flow) / wet (optional)
Method of extension rod Automatic unloading rod
Method of automatic anti-jamming Electro-hydraulic control anti-sticking
Method of drilling rod lubrication Automatic oil injection and lubrication
Protection of thread of drilling rod Equipped with a floating joint to protect the thread of the drilling rod
Drilling display Real-time display of drilling angle and depth
Safe cab Meets the requirements of FOPS & ROPS

Operational Benefits of the KT25 Integrated Rig

  • Ultra-High-Volume 31 m³/min @ 25 Bar Air Delivery: Equipped with Kaishan's largest onboard two-stage screw airend delivering 31 m³/min airflow at 25 bar (363 psi), ensuring instantaneous rock cuttings ejection and exceptional penetration rates (ROP) down to 36 meters in 203 mm (8-inch) boreholes.
  • Massive 6,100 N·m Rotation Torque: Delivers industry-leading 6,100 N·m rotary torque combined with 65 kN feed thrust, providing unrelenting rock-fracturing capability in extremely hard iron ore, granite, and basalt (f=6–20) without bit binding.
  • Super-Heavy Cummins QSZ13 372 kW Architecture: Driven by an industrial 13-liter Cummins QSZ13-500 diesel engine (372 kW / 500 HP) paired with a heavy-duty dual-output powertrain, providing massive continuous power for simultaneous full-capacity air compression and hydraulic operations.

Primary Industrial Applications

  • Mega-Scale Open-Pit Mines: High-tonnage primary production blast-hole drilling (⌀152–203 mm) in open-cast coal, iron ore, copper, and gold mines.
  • Large Aggregate & Cement Limestone Quarries: Heavy-bench pre-split and primary blast-hole drilling with deep single-pass benches.
  • Major Civil Infrastructure & Hydropower: Deep foundation rock excavation, large-diameter trench blasting, and high-bench rock stabilization.
  • Eco-Compliant Clean Mining: Heavy-duty hydraulic cyclonic laminar flow dry dust collection or optional wet suppression system maintains zero dust escape at the borehole collar.

Frequently Asked Questions (FAQ)

Q: What are the main performance advantages of the KT25 compared to the KT15C?

A: The KT25 is Kaishan's largest super-heavy surface DTH rig, upgrading diesel engine power to 372 kW / 500 HP (vs. 298 kW on KT15C), increasing compressor delivery to 31 m³/min @ 25 bar (vs. 22 m³/min @ 24 bar), expanding maximum hole diameter to 203 mm / 8 inches (vs. 190 mm), boosting rotary torque to 6,100 N·m (vs. 4,100 N·m), handling larger Φ102/Φ114/Φ127 mm rods up to 6 meters in length, and increasing machine weight to 28,100 kg for rock-solid drilling stability.

Q: Does the KT25 feature automated rod handling for 6-meter drill pipes?

A: Yes. The KT25 features an automated carousel system configured for either 6+1 (5-meter rods) or 5+1 (6-meter rods) with diameters of Φ102, Φ114, or Φ127 mm, coupled with mechanical floating thread protection, automatic oil injection, and anti-sticking electro-hydraulic control for continuous single-operator drilling down to 36 meters.

Q: Does the KT25 require any auxiliary compressor or separate power pack?

A: No. The KT25 is completely self-contained. The 372 kW Cummins diesel engine powers all hydraulic positioning, feed, and tramming systems while directly driving the onboard 25-bar two-stage screw compressor, operating completely autonomously with zero trailing air hoses.

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