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Kaishan DTH Drilling Rigs

Heavy-duty surface crawlers and integrated rigs for open-pit mining, quarry blasting, and slope stabilization. High penetration rate and anti-jamming hydraulic system.

Kaishan KT12 Integrated Surface DTH Drill Rig with Air Compressor

Kaishan KT12 integrated crawler DTH drill rig for large-scale open-pit mining and quarry blast holes (⌀115–152 mm, depth: up to 28 m). Powered by a heavy-duty 264 kW Cummins diesel engine driving an onboard 20 m³/min (22 bar) two-stage screw compressor and 40 kN feed system, delivering 3,450 N·m torque and cutting operational fuel burn by 25%. Outfitted with a 6+1 automated rod carousel for heavy ⌀76/⌀89 mm rods, anti-jamming protection, a two-stage dry dust collector, and a climate-controlled FOPS/ROPS safety cabin. Direct factory supply with 100% pre-shipment dynamic testing.
  • Product Detail Introduction

Core Engineering Features & Performance Advantages

Cummins 264 kW Powertrain & 22 Bar Compressor

Combines the heavy DTH percussion drilling system with an onboard two-stage screw compressor (20 m³/min @ 22 bar / 319 psi) onto a single crawler chassis. Driven by a 264 kW (360 HP) Cummins QSL8.9 diesel engine via dual-terminal outputs driving 5× gear hydraulic pumps, it eliminates trailing air hoses and reduces jobsite diesel burn by up to 25%.

Large 115–152 mm Boreholes & 6+1 Auto Carousel

Delivers 3,450 N·m rotary torque and 40 kN feed thrust, optimized for 4″/5″ DTH hammers in large 115–152 mm blast holes. The automated 6+1 rod carousel for heavy Φ76/Φ89 mm rods, floating slide plate, and electro-hydraulic anti-jamming system allow safe, single-operator deep drilling down to 28 meters.

FOPS/ROPS Safety Cabin & 17.5-Ton Heavy Chassis

Outfitted with an enclosed, climate-controlled operator cabin meeting international FOPS & ROPS safety certifications with low interior noise below 85 dB(A). Built on a reinforced 17,500 kg crawler undercarriage with 120 kN traction, 420 mm ground clearance, and ±10° track oscillation for superior gradeability on 25° quarry slopes.

kaishan-kt12-integrated-dth-rig-key-components-details

Technical Parameters

*Note: Due to continuous technical updates and improvements, any differences between parameters/configurations and actual products are subject to the delivered machine; additionally, machines shown in images may include optional equipment.

Parameter KT12 Specification
Transport dimensions (L×W×H) 9900×2600×3350/3600 mm
Weight 17500 kg
Rock hardness f=6-20
Drilling diameter 115-152 mm
Ground clearance 420 mm
Leveling angle of track 10° up, 10° down
Travelling speed 0-3 km/h
Climbing capacity 25°
Traction 120 kN
Rotary torque (Max) 3450 N·m (Max)
Rotation speed 0-100 rpm
Lifting angle of drill boom Up 47°, down 20°
Swing angle of drill boom Right 50°, left 15°
Swing angle of carriage Right 96°, left 30°
Tilt angle of beam 114°
Compensation stroke 1353 mm
Feed stroke 4490 mm
Maximum propelling force 40 kN
Method of propulsion Motor + Roller chain
Depth of economical drilling 28 m
Number of rods 6+1
Specifications of drilling rod Φ76 / Φ89 × 4000 mm
DTH hammer 4", 5"
Engine Cummins QSL8.9-C360-30
Number of cylinders 6
Output power 264 kW / 2200 rpm
Hydraulic pump 5× gear pump
Screw air compressor Two stage compression 20 m³/min / 22 bar
Traveling control system Hydraulic pilot
Drilling control system Hydraulic pilot
Anti-jamming Automatic electro-hydraulic anti-jamming
Voltage 24V, DC
Safe cab Meets the requirements of FOPS & ROPS
Indoor noise Below 85 dB(A)
Seat Adjustable
Air-conditioning Standard temperature
Entertainment Radio + Mp3

Operational Benefits of the KT12 Integrated Rig

  • High-Volume 20 m³/min @ 22 Bar Flushing Power: The onboard two-stage screw air end delivers 20 m³/min airflow at 22 bar (319 psi), guaranteeing clean borehole flushing and high penetration rate (ROP) in large 115–152 mm blast holes.
  • High-Torque Rock Penetration (3,450 N·m): Delivers 3,450 N·m rotary torque combined with 40 kN feed thrust, providing aggressive cutting power through tough granite, basalt, and iron ore without bit stalling.
  • Heavy-Duty Cummins 264 kW Architecture: Driven by an industrial 6-cylinder Cummins QSL8.9 diesel engine directly powering both the air end and a 5-unit gear hydraulic pump group, ensuring reliable performance in high-altitude and extreme ambient conditions.

Primary Industrial Applications

  • Large Open-Pit Mines & Quarries: Primary production blast-hole and pre-split drilling (⌀115–152 mm) in large limestone, iron ore, copper, gold, and cement aggregate quarries.
  • Heavy Civil Earthworks & Highway Construction: High-bench rock excavation, railway side-slope pre-splitting, and large-diameter anchor hole drilling.
  • Hydropower & Dam Infrastructure: Deep trench blast holes, dam foundation rock consolidation, and spillway excavation.
  • Eco-Compliant Green Quarrying: Onboard heavy-duty hydraulic dry dust extraction system traps silica and stone dust at the borehole collar, meeting strict occupational health standards.

Frequently Asked Questions (FAQ)

Q: What are the main performance advantages of the KT12 compared to the KT11?

A: The KT12 upgrades diesel engine power to 264 kW (versus 242 kW on KT11), expands screw compressor delivery to 20 m³/min @ 22 bar (versus 18 m³/min @ 20 bar), increases rotary torque to 3,450 N·m (versus 2,800 N·m), enlarges drilling diameter up to 152 mm (versus 140 mm), and features a heavy 6+1 carousel engineered for larger Φ76/Φ89 mm drill pipes and 4″/5″ DTH hammers.

Q: Does the KT12 require any auxiliary compressor or separate power source?

A: No. The KT12 is 100% self-contained. The 264 kW Cummins diesel engine powers all hydraulic tramming, positioning, and rotation systems while directly driving the onboard 22-bar two-stage screw air compressor, operating completely autonomously with zero trailing air hoses.

Q: Can the KT12 drill inclined and horizontal blast holes?

A: Yes. The heavy articulated drill boom offers versatile angular positioning: lifting from up 47° to down 20°, boom swing from right 50° to left 15°, carriage swing from right 96° to left 30°, and beam tilt angle of 114°, allowing efficient drilling of vertical, inclined pre-split, and horizontal toe holes.

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