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Kaishan DTH Drilling Rigs

Heavy-duty surface crawlers and integrated rigs for open-pit mining, quarry blasting, and slope stabilization. High penetration rate and anti-jamming hydraulic system.

Kaishan KG9 Open-Pit DTH Drill Rig with Enclosed Cabin

The Kaishan KG9 is a high-performance, crawler-mounted surface DTH blast hole drill rig designed for medium and large open-pit mines, aggregate quarries, and heavy rock excavation projects (f=6–20). Powered by a 92 kW Yuchai six-cylinder diesel engine with a high-torque 3,500 N·m gyrator, it delivers superior penetration under 10–25 bar working pressures.
Deep Hole Capacity: Drills ⌀105 – 152 mm blast holes up to 32 m deep with ⌀89 × 4000 mm rods.
Disc-Type Auto Rod Changer: Fully automated pipe loading/unloading carousel and anti-jamming system operated by a single worker.
Certified Safety & Comfort: Enclosed ROPS & FOPS cabin equipped with high-powered air conditioning, ergonomic pilot controls, and stereo.
Eco & Clean Drilling: High-efficiency cyclonic laminar flow dust collector with pre-separator for zero-emission compliance.
  • Product Detail Introduction

Direct Overview: The Kaishan KG9 is a heavy-duty, crawler-mounted surface down-the-hole (DTH) drilling rig engineered for high-production open-pit mining, quarry blast holes, and pre-splitting rock excavation. Powered by a 92 kW Yuchai YC6B125-K20 six-cylinder diesel engine, it delivers 3,500 N·m rotary torque and handles hole diameters from ⌀105 mm to 152 mm up to 32 meters deep. It features an enclosed ROPS/FOPS air-conditioned cab, disc-type automated rod handling (⌀89×4000 mm rods), intelligent anti-jamming system, and cyclonic dry dust collection.

High-Capacity Blast Hole Drilling: Kaishan KG9 Surface DTH Rig

Designed specifically for demanding open-cast metal mines, limestone quarries, and large-scale bench blasting, the Kaishan KG9 combines high drilling productivity with exceptional operator safety and ergonomics. Operating on high pneumatic pressure (1.0–2.5 MPa / 10–25 bar), the rig delivers deep, straight blast holes with rapid penetration rates across medium to ultra-hard rock formations (f=6–20).

Unlike compact open-platform drills, the KG9 is equipped with a certified ROPS/FOPS luxury operator cabin with high-output air conditioning and hydraulic pilot joystick controls, allowing a single operator to manage tramming, positioning, automated rod carousel extensions, and drilling with maximum precision and zero fatigue.

Core Engineering Features & Technological Advantages

92 kW Yuchai 6-Cylinder Diesel Engine

Equipped with a heavy-duty Yuchai YC6B125-K20 powertrain delivering continuous 92 kW output. Supplies ample hydraulic power for high-pressure propulsion, rapid tramming, and smooth 3,500 N·m rotary torque delivery.

32m Disc-Type Automatic Rod Carousel

Integrated disc-style automatic rod carousel stores ⌀89 × 4000 mm heavy-wall drill pipes, enabling single-setup automated drilling down to 32 meters depth without manual pipe handling. Includes automatic thread lubrication to prevent galling.

ROPS & FOPS Air-Conditioned Cabin

Spacious operator cab certified to international ROPS/FOPS safety standards. Outfitted with high-capacity climate control (A/C & heater), vibration-dampened seating, panoramic tinted safety glass, and high-fidelity stereo for all-weather comfort.

Automatic Anti-Jamming Protection

Smart hydraulic pilot circuit constantly monitors rotation torque and feed resistance. If fractured rock threatens to stick the drill string, the system automatically slows feed and reverses rotation, eliminating broken hammer risks.

Multi-Angle Articulation & 1,353 mm Compensation

Features 114° beam tilt, -20°~+47° boom pitch, and carriage lateral horizontal swing (-35°~+95°). Combined with a 1,353 mm slide compensation stroke, it easily executes vertical bench holes, toe holes, and horizontal pre-split blasts.

Heavy-Duty Dry Cyclonic Dust Collector

Integrated cyclonic laminar flow dust extraction with pre-separator captures fine stone particulates at the collar. Ensures compliance with global green mining regulations and provides zero-dust sightlines.

Kaishan KG9 Technical Specifications

Parameter Specification / Engineering Value
Drilling Method High air-pressure submerged DTH percussion drilling
Drilling Hole Diameter ⌀105 – 152 mm (4.13 – 6.0 in)
Depth of Economical / Auto Drilling 32 m (with automated rod carousel)
Drilling Rock Hardness f = 6 – 20 (Medium-hard to extreme hard rock)
Supporting Diesel Engine Model Yuchai YC6B125-K20 (Six-cylinder, Water-cooled)
Engine Rated Power 92 kW (approx. 125 HP) @ 2200 r/min
Operating Working Air Pressure 1.0 – 2.5 MPa (10 – 25 bar / 145 – 362 psi)
Recommended Air Consumption 15 – 21 m³/min (external portable screw compressor)
Rotary Speed of Gyrator 0 – 100 r/min
Maximum Rotary Torque 3,500 N·m
Maximum Push-Pull (Lifting) Force 20,000 N (20 kN)
Feed Stroke & One-Time Advance Feed stroke: 4,090 mm | One-time advance length: 4,490 mm
Carriage Compensation Stroke 1,353 mm
Compatible DTH Hammers K4 (4-inch), K5 (5-inch) high-pressure hammers
Drill Rod Specification ⌀89 × 4,000 mm (Heavy-duty friction welded)
Beam Tilt & Boom Pitch Angles Beam Tilt: 114° | Boom Pitch: -20° ~ +47°
Carriage & Boom Swing Angles Carriage Lateral Swing: -35° ~ +95° | Boom Swing: -5° ~ +45°
Frame Leveling & Climbing Ability Frame Leveling: -10° ~ +10° | Stand-alone gradeability: 30°
Ground Clearance & Tramming Speed 430 mm | 2.5 km/h
Operator Cab Standards ROPS & FOPS certified enclosed cabin with AC & Stereo
Dust Collector System Dry type (cyclonic laminar flow + pre-separator)
Overall Dimensions & Weight 9000 × 2500 × 3100 mm | 10,000 kg (10 tons)

Recommended Portable Screw Air Compressors

To maximize penetration efficiency with K4/K5 hammers and ⌀105–152 mm hole diameters, Kaishan recommends pairing the KG9 crawler rig with the following high-pressure diesel portable screw compressors (15–21 m³/min, 17–20 bar):

Kaishan LGCY-18/17 (18 m³/min, 17 bar) Kaishan LGCY-19.5/19 (19.5 m³/min, 19 bar) Kaishan KSCY-750/20 (21 m³/min, 20 bar)

Target Industrial Applications

  • Large Open-Pit Mines: Production blasting holes in iron, copper, gold, bauxite, and coal open-pit operations.
  • Commercial Quarries: Deep bench drilling (up to 32m) in limestone, granite, and basalt aggregate operations.
  • Pre-Splitting & Slope Engineering: Accurate perimeter pre-split holes for highwall stability and road cuts.
  • Major Infrastructure & Hydropower: Dam abutments, heavy foundation excavation, and rock anchoring projects.

Frequently Asked Questions (FAQ)

Q: What is the maximum drilling depth of the Kaishan KG9?

A: The KG9 reaches an economical drilling depth of up to 32 meters using its disc-type automatic rod handling system loaded with ⌀89 mm × 4000 mm heavy-wall drill rods.

Q: Does the KG9 feature an enclosed cabin?

A: Yes. The KG9 comes standard with a fully enclosed, air-conditioned operator cab certified for ROPS and FOPS safety standards, equipped with pilot joysticks and a stereo system for safe, comfortable all-weather operation.

Q: How does the KG9 prevent drill rods from getting stuck?

A: The rig incorporates an automatic hydraulic anti-jamming / anti-sticking system that continuously tracks rotation torque and propulsion pressure, automatically adjusting or reversing feed to avoid bit seizure in fractured rock formations.

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