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Kaishan DTH Drilling Rigs

Heavy-duty surface crawlers and integrated rigs for open-pit mining, quarry blasting, and slope stabilization. High penetration rate and anti-jamming hydraulic system.

Kaishan KD40E Integrated Surface Crawler DTH Drill Rig (90–127 mm)

Kaishan KD40E self-propelled integrated crawler DTH drill rig engineered for open-pit mining and quarry blast holes (⌀90–127 mm, depth: up to 20 m). Powered by a single 162 kW (220 HP) Yuchai diesel engine that simultaneously drives an onboard 15 m³/min (18 bar) two-stage screw air compressor and hydraulic systems, it cuts daily fuel burn by 25% and eliminates trailing hoses. Features 2,000 N·m rotary torque, 25 kN feed force, dual-speed tramming (2.5/4 km/h), ±10° hydraulic frame levelling, and an onboard hydraulic cyclonic dry dust collector. Direct factory export with 100% pre-shipment dynamic testing.
  • Product Detail Introduction

Core Engineering Features & Performance Advantages

Integrated 2-in-1 Design & 18 Bar Onboard Compressor

Combines heavy DTH percussion rock drilling and an onboard two-stage screw compressor (15 m³/min @ 18 bar / 261 psi) onto a single self-propelled crawler chassis. Powered by a single 162 kW (220 HP) Yuchai YC6J220 diesel engine, it eliminates the need to tow a trailer compressor, reduces jobsite diesel burn by up to 25%, and avoids trailing air-hose hazards.

2,000 N·m Rotary Torque & 90–127 mm Boreholes

Upgraded with a high-torque rotary head delivering 2,000 N·m maximum torque and 25,000 N (25 kN) push-pull feed force, expanding borehole coverage up to 127 mm. Features an articulated boom with 125° beam tilt, 79° carriage swing, and a 900 mm compensation stroke for versatile vertical, inclined, and low horizontal toe-hole blasting.

Dual-Speed Mobility, ±10° Leveling & Dust Collector

Built on an 8,600 kg heavy-duty crawler undercarriage with dual-speed tramming motors (2.5/4 km/h), 330 mm ground clearance, and ±10° hydraulic frame levelling for steady gradeability up to 25° on rugged quarry benches. Outfitted with an onboard, hydraulic-driven cyclonic laminar-flow dry dust collection system for clean, eco-compliant operations.

kaishan-kd40e-integrated-dth-rig-key-components-details

Technical Parameters

*Note: Due to continuous technical updates and improvements, any differences between parameters/configurations and actual products are subject to the delivered machine; additionally, machines shown in images may include optional equipment.

Parameter KD40E Specification
Drilling hardness f=6-20
Drilling diameter 90-127 mm
Depth of economical drilling 20 m
Travelling speed 2.5/4 km/h (Dual speed)
Climbing capacity ≤25°
Ground clearance 330 mm
Power of complete machine 162 kW
Diesel engine Yuchai YC6J220-T300
Screw compressor 15 m³/min / 18 bar
Outer dimensions (L×W×H) 7900×2390×2620 mm
Weight 8600 kg
Rotation speed of gyrator 0-120 r/min
Rotary torque (Max) 2000 N·m (Max)
Maximum push-pull force 25000 N
Lifting angle of drill boom Up 50°, down 25°
Tilt angle of beam 125°
Swing angle of carriage Left 39°, right 40°
Swing angle of drill boom Left 44°, right 39°
Levelling angle of frame Up 10°, down 10°
One-time advance length 3000 mm
Compensation length 900 mm
DTH hammer 3"
Drilling rod Φ64 × 3000 mm
Method of dust collection Dry type (hydraulic cyclonic laminar flow)

Operational Benefits of the KD40E Integrated Rig

  • High-Pressure 18 Bar Chip Flushing: Upgrades the onboard screw compressor to 15 m³/min at 18 bar (261 psi), significantly increasing rock cuttings discharge velocity and penetration rates (ROP) down to 20 meters in 90–127 mm boreholes.
  • 2,000 N·m High-Torque Power Reserve: Delivers 2,000 N·m rotary torque and 25 kN push-pull thrust, easily cutting through hard limestone, granite, and fractured rock formations without stalling the drill string.
  • Heavy 8.6-Ton High-Stability Platform: With an 8,600 kg operational weight, ±10° hydraulic frame levelling, and dual-speed tramming motors (2.5/4 km/h), the KD40E delivers exceptional stability and agile bench repositioning on quarry slopes up to < 25 °.

Primary Industrial Applications

  • Open-Pit Mines & Commercial Limestone Quarries: Primary blast-hole and pre-splitting drilling (⌀90–127 mm, depth up to 20 m) in aggregate, cement limestone, and granite quarries.
  • Highway Construction & Mountain Rock Cuts: Side-slope excavation, pre-splitting for railway rock cuts, and slope-stabilisation drilling.
  • Hydropower & Civil Engineering: Dam foundation rock consolidation, retaining wall tiebacks, and deep pipeline trenching.
  • Eco-Compliant Green Quarrying: An onboard hydraulic-driven cyclonic laminar-flow dry dust collector captures over 99% of airborne mineral dust directly at the borehole collar.

Frequently Asked Questions (FAQ)

Q: What are the main performance upgrades of the KD40E compared to the KD35E?

A: The KD40E upgrades the onboard two-stage screw compressor to 15 m³/min @ 18 bar (versus 12 m³/min @ 15 bar on KD35E), increases maximum rotary torque to 2,000 N·m (versus 1,680 N·m), expands borehole diameter up to 127 mm (versus 115 mm), enhances frame leveling to ±10° (up 10°, down 10°), and increases machine operating weight to 8,600 kg for superior drilling stability in hard rock.

Q: Does the KD40E require an external auxiliary air compressor?

A: No. The KD40E is an all-in-one integrated crawler drill rig with an onboard 18-bar, two-stage screw air compressor driven directly by its 162 kW Yuchai diesel engine, operating autonomously with no trailing air hoses.

Q: Can the KD40E drill angled and horizontal blast holes?

A: Yes. The heavy articulated drill boom offers extensive angular positioning: 125° beam tilt, carriage swing from left 39° to right 40°, boom swing from left 44° to right 39°, and lifting angles from up 50° to down 25°, enabling versatile drilling of vertical blast holes, inclined pre-split holes, and horizontal toe holes.

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