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Kaishan DTH Drilling Rigs

Heavy-duty surface crawlers and integrated rigs for open-pit mining, quarry blasting, and slope stabilization. High penetration rate and anti-jamming hydraulic system.

Kaishan KG500GF Photovoltaic Drilling Rig (⌀185–500 mm)

Kaishan KG500GF Photovoltaic Drilling Rig is an extra-large aperture crawler rig engineered for solar PV foundation piles and large caisson boreholes (⌀185–500mm / up to 20"). Powered by an 86 kW Yuchai engine, it delivers a massive 12,000 N·m torque via four hydraulic rotation motors.
Up to 500mm Diameter: Handles 6"–12" DTH hammers (standard 8") for massive pile holes.
Four-Motor 12,000 N·m Torque: High-modulus gear reduction easily conquers hard rock resistance.
Single-Pass 4m Feed: Heavy box-section steel mast with 28A roller chain accelerates pile installation.
  • Product Detail Introduction

Core Engineering Features & Performance Advantages

Extra-Large Aperture Drilling (⌀185–500 mm)

Custom-designed for large-diameter solar photovoltaic (PV) ground pile holes up to 500 mm (20 inches). Handles heavy 6" to 12" DTH hammers (standard 8" hammer) with Φ102 mm drill rods to penetrate tough boulder layers and solid bedrock.

Four-Motor Rotary Head (12,000 N·m Torque)

Equipped with four sets of hydraulic rotary motors driven by high-modulus straight-tooth gearing with a massive reduction ratio, producing up to 12,000 N·m torque at 0–80 rpm to conquer severe drilling resistance without stalling.

Box-Section Mast & 4-Meter Single Push

Built on a reinforced box-type structural steel mast with 28A heavy-duty roller chain feed (4,275 mm stroke). Enables continuous single-pass drilling over 4 meters, backed by high-pressure cast-iron hydraulic gear pumps.

Desert Air Filtration & Dual Winch Options

Powered by an 86 kW Yuchai DKC9G0 diesel engine with high-efficiency desert cyclone air filtration. Offers an optional 1-ton mast winch for hoisting heavy drill bits and an optional 8-ton chassis winch for steep mountain slope traction.

kg500gf-solar-drill-rig-four-motor-rotary-head-details

Technical Parameters

Model of drill rig KG500GF
Weight of complete machine 7500Kg
Outer dimensions 6680×2450×2710mm
Drilling hardness F=6-20
Drilling diameter Φ185-500mm
Rotary speed 0-80rpm
Rotary torque (Max) ≥12000Nm
Lifting force 25KN
Method of Feed Motor + roller chain
Feed stroke 4275mm
Travelling speed 0-3km/h
Climbing capacity ≤25°
Ground clearance 440mm
Tilt angle of beam 165°
Swing angle of beam Left: 50°, right: 50°, total: 100°
Pitch angle of drill boom Down: 50°, up: 25°, total: 75°
Swing angle of drill boom Left: 30°, right: 30°, total: 60°
Leveling angle of track ±10°
Compensation length of beam 1200mm
Air pressure for work 1-2.4MPa
Supporting power Yuchai DKC9G0 (86KW/2200r/min)
DTH hammer 6-12" (standard configuration 8")
Drilling rod Φ102×1500mm
Air consumption 15-45m³/min
Frame winch for feed (optional) 1 ton
Frame winch for rig (optional) 8 tons

Recommended Air Compressors

Diesel Engine Portable Screw Air Compressor:

  • KSCY310/22 (22 m³/min @ 2.2 MPa / 22 Bar)
  • KSCY750/20-800/17T (21 m³/min @ 2.0 MPa / 23 m³/min @ 1.7 MPa)
  • LGZJY31/25-35/18 (Dual-condition high pressure: 31 m³/min @ 2.5 MPa / 35 m³/min @ 1.8 MPa)

Note: Air compressor selection is subject to hole diameter and air hose length.

Primary Industrial Applications

  • Large-Diameter Solar PV Piling: Drills foundation pile holes up to 500 mm in utility-scale solar farms across rocky ground, mountain slopes, and hard limestone.
  • Hydropower & Civil Engineering: Large-aperture penstock foundation holes, bridge piers, and dam curtain grouting holes.
  • Open-Pit Mining: Pre-split blasting holes and large overburden blast holes in granite, iron, and coal quarries.
  • Steep Slope Mountain Projects: Utilizes the optional 8-ton winch for safe anchoring and self-rescue on steep mountain work sites.

Frequently Asked Questions (FAQ)

Q: Why does the KG500GF feature a four-motor rotary head with 12,000 N·m torque?

A: Drilling large holes up to 500 mm (20 inches) with 8" to 12" DTH hammers generates tremendous rotational friction and cuttings resistance. The four-motor configuration with high-modulus gear reduction provides an extraordinary 12,000 N·m torque, preventing drill-string stalling even in fractured, hard bedrock (f=6–20).

Q: When are the optional 1-ton and 8-ton winches recommended?

A: The 1-ton mast winch is recommended for effortlessly hoisting heavy 8"–12" DTH hammers and Φ102 mm drill rods during tool changes. The 8-ton chassis winch is essential for steep slope operations (up to 30°), providing secure traction and tethered stability on mountainous solar farms.

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