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Kaishan DTH Drilling Rigs

Heavy-duty surface crawlers and integrated rigs for open-pit mining, quarry blasting, and slope stabilization. High penetration rate and anti-jamming hydraulic system.

Kaishan KD45M Integrated Surface DTH Drilling Rig with Air Compressor

Kaishan KD45M high-pressure automated integrated crawler DTH drill rig engineered for large open-pit mining and quarry blast holes (⌀90–130 mm, depth: up to 32 m). Powered by a single 235 kW (320 HP) Yuchai diesel engine that simultaneously drives an onboard 18 m³/min (22 bar) two-stage screw air compressor and hydraulic systems, it cuts daily fuel burn by 25% with zero trailing hoses. Outfitted with an enclosed, air-conditioned ROPS/FOPS safety cabin (<85 dB(A)), a mechanized 7+1 automatic rod carousel for 4m rods, electro-hydraulic anti-jamming protection, 37 kN feed thrust, and ±10° track leveling. Direct factory export with 100% pre-shipment dynamic testing.
  • Product Detail Introduction

Core Engineering Features & Performance Advantages

Integrated 2-in-1 Design & 22 Bar High-Pressure Compressor

Combines the heavy DTH percussion rock drilling system and an onboard two-stage screw air compressor (18 m³/min @ 22 bar / 319 psi) onto a single self-propelled crawler chassis. Powered by a single 235 kW (320 HP) Yuchai YCA08320 diesel engine via rear flywheel and PTO outputs, it eliminates the need to tow a trailer compressor, reduces jobsite fuel burn by up to 25%, and avoids trailing air-hose hazards.

148° Wide-Angle Boom & 7+1 Auto Carousel for 4m Rods

Features a heavy-duty articulated drill boom with a 148° beam tilt angle, 1,500 mm compensation stroke, 4,510 mm feed stroke, and 37 kN propelling force. The mechanised 7+1 carousel for 4-meter (Φ64/Φ76 mm) rods, floating joint module, automatic thread lubrication, and electro-hydraulic anti-jamming system enable single-operator deep drilling down to 32 meters.

ROPS/FOPS Safety Cabin & 13-Ton Heavy Chassis

Equipped with an ergonomic, climate-controlled operator cabin certified to international ROPS & FOPS safety standards with low interior noise below 85 dB(A) and hydraulic pilot controls. Built on a 13,000 kg heavy-duty crawler undercarriage with ±10° track oscillation and 355 mm ground clearance, ensuring steady tramming across 25° quarry slopes.

kaishan-kd45m-integrated-dth-rig-key-components-details

Technical Parameters

*Note: Due to continuous technical updates and improvements, any differences between parameters/configurations and actual products are subject to the delivered machine; additionally, machines shown in images may include optional equipment.

Parameter KD45M Specification
Transport dimensions (L×W×H) 9900×2300×3200/3500 mm
Weight 13000 kg
Rock hardness f=6-20
Drilling diameter 90-130 mm
Ground clearance 355 mm
Levelling angle of track ±10°
Travelling speed 0-3 km/h
Climbing capacity 25°
Traction 80 kN
Rotary torque (Max) 2500 N·m (Max)
Rotation speed 0-173 rpm
Swing angle of drill boom Left 18°, right 46°
Swing angle of carriage Left 9°, right 96°
Tilt angle of beam 148°
Compensation stroke 1500 mm
Rotation Head stroke 4510 mm
Maximum propelling force 37 kN
Method of propulsion Motor + roller chain
Depth of economical drilling 32 m
Number of rods 7+1
Specifications of drilling rod Φ64 / Φ76 × 4000 mm
DTH hammer 3", 4"
Engine Yuchai YCA08320-T300
Rated power 235 kW
Rated revolving speed 2200 r/min
Screw compressor Two stage compression 18 m³/min / 22 bar
Travelling control system Hydraulic pilot
Drilling control system Hydraulic pilot
Anti-Jamming Automatic electro-hydraulic anti-jamming
Voltage 24V DC
Safe cab Meets the requirements of ROPS & FOPS
Indoor noise Below 85 dB(A)
Seat Adjustable
Air-conditioning Standard temperature
Entertainment Radio

Operational Benefits of the KD45M Integrated Rig

  • High-Pressure 22 Bar Penetration: Upgraded with an onboard two-stage screw compressor producing 18 m³/min airflow at 22 bar (319 psi), delivering faster chip removal and higher penetration rates (ROP) down to 32 meters in hard-rock blast holes.
  • Single-Operator Cabin Productivity: With the mechanised 7+1 carousel for 4-meter rods, floating slide joint, automatic thread lubrication, and an air-conditioned ROPS/FOPS cab, one operator can drill 32-meter-deep holes comfortably without manual rod handling.
  • Substantial Power Reserve (235 kW): A heavy-duty Yuchai YCA08320 engine delivers full hydraulic drilling power (37 kN feed thrust, 2,500 N·m torque) and a maximum 22-bar compressor output without bogging down.

Primary Industrial Applications

  • Large-Scale Open-Pit Mines & Hard Rock Quarries: Production blast-hole and pre-split drilling (⌀90–130 mm, depth up to 32 m) in granite, limestone, copper, iron, and cement aggregate quarries.
  • Civil Earthworks & Highway Construction: High-bench side-slope pre-splitting, railway rock cut stabilisation, and large-diameter foundation anchoring.
  • Hydropower & Dam Excavation: Deep trench blast holes, dam foundation rock consolidation, and approach blasting for spillway tunnelling.
  • Eco-Compliant Green Quarrying: Onboard hydraulic dry dust extraction system captures airborne rock dust directly at the borehole collar, meeting international environmental and occupational safety standards.

Frequently Asked Questions (FAQ)

Q: What are the main performance upgrades of the KD45M compared to the KD35M?

A: The KD45M upgrades the onboard two-stage screw compressor to 18 m³/min @ 22 bar (versus 12 m³/min @ 15 bar on KD35M), increases diesel engine power to 235 kW (versus 176 kW), expands borehole diameter up to 130 mm (versus 105 mm), boosts rotary torque to 2,500 N·m (versus 1,680 N·m), increases propelling force to 37 kN (versus 32 kN), and utilizes 4-meter long Φ64/Φ76 mm drill rods to reach 32 meters economical depth (versus 24 meters).

Q: Does the KD45M require any auxiliary compressor or separate power pack?

A: No. The KD45M is completely self-contained. The 235 kW Yuchai diesel engine powers the hydraulic drilling and tramming systems and directly drives the onboard 22-bar, two-stage screw air compressor, operating autonomously with no trailing hoses.

Q: How does the KD45M protect the operator and prevent stuck drill rods?

A: The operator works inside a climate-controlled, noise-insulated (<85 dB(A)) cabin certified to ROPS & FOPS impact standards. Additionally, the automatic electro-hydraulic anti-jamming system senses abnormal rotational resistance in fractured rock and automatically adjusts feed pressure to prevent stuck drill tools.

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