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Kaishan DTH Drilling Rigs

Heavy-duty surface crawlers and integrated rigs for open-pit mining, quarry blasting, and slope stabilization. High penetration rate and anti-jamming hydraulic system.

Kaishan KT7D Integrated DTH Drill Rig with Air Compressor

The Kaishan KT7D is a self-propelled, crawler-mounted integrated down-the-hole (DTH) surface drilling rig designed for open-pit mining, quarrying, and bench blasting. Powered by a 176 kW Yuchai Tier 3 engine driving an onboard 15 m³/min @ 18 bar high-pressure screw air compressor, it delivers unmatched fuel savings and eliminates trailing hose pressure drops.
Drilling Range: ⌀90 – 135 mm hole diameter up to 24 m depth (3" / 4" DTH hammers).
Automated Operation: 7+1 automatic rod handling carousel and thread lubrication reduce labor overhead.
Eco-Friendly: Built-in hydraulic cyclonic laminar flow dust collector ensures strict environmental compliance.
  • Product Detail Introduction

Quick Overview: The Kaishan KT7D is an integrated crawler down-the-hole (DTH) surface drilling rig engineered for open-pit mining, quarrying, and stonework blast-hole drilling. Powered by a 176 kW Yuchai Tier 3 diesel engine, it integrates an onboard 15 m³/min @ 18 bar screw air compressor, drilling ⌀90–135 mm holes up to 24 meters deep with an automated 7+1 rod changer, heavy-duty aluminum feed beam, and cyclonic dust collection.

Next-Generation Integrated DTH Drilling Technology

In modern open-pit mining and quarry excavation, operational safety, fuel efficiency, and mobility are paramount. Traditional drilling operations rely on split systems—towing a standalone portable compressor behind a separate crawler drill—which creates logistical friction, extensive air hose pressure losses, and high multi-engine maintenance costs.

The Kaishan KT7D Integrated Open-Pit DTH Drill Rig eliminates these challenges by consolidating the rock drilling rig and high-pressure screw compressor onto a single, heavy-duty crawler undercarriage. Engineered to drill vertical, inclined, and horizontal holes, the KT7D excels in bench blasting, pre-splitting, and civil rock excavation across medium-to-hard rock strata (F=6 to F=20).

Key Engineering Features & Advantages

Single-Engine Dual-Output System

Powered by a 176 kW (2200 r/min) Yuchai YCA07240-T300 China Stage III / Tier 3 engine driving both hydraulic systems and the single-stage screw air compressor (15 m³/min, 18 bar). Lowers fuel consumption by up to 25% compared to split drill-compressor fleets.

Automated 7+1 Rod Handling Carousel

Equipped with an automatic rod carousel (7+1 capacity for 3-meter rods) and hydraulic uncoupling mechanism. Enables continuous drilling down to 24 meters with single-operator controls, significantly reducing rod change downtime and manual labor.

Heavy-Duty Aluminum Feed Beam

High-strength extruded aluminum alloy propulsion beam delivers 22,580 N push-pull capacity with a 3,590 mm feed stroke. Highly resistant to bending and torsional stress, ensuring straight and accurate blast-hole alignment.

Laminar Flow Cyclonic Dust Collection

Integrated hydraulic cyclonic laminar flow dry-type dust collector captures airborne rock dust directly at the borehole collar. Ensures compliance with environmental regulations and provides a clean, safe cabin-side operating perimeter.

Automatic Thread Lubrication Module

Features an automated oil-mist injection system that lubricates drill rod threads during connection and disassembly cycles, eliminating galling and prolonging drill string working life.

All-Terrain Leveling Undercarriage

Heavy-duty crawler tracks with ±10° dual-direction frame leveling cylinders provide high stability and maneuverability across uneven benches, steep grades, and loose rock conditions.

KT7D Technical Specifications

Parameter Specification / Engineering Value
Diesel Engine Model Yuchai YCA07240-T300 (National III / China Stage III)
Rated Power & Speed 176 kW @ 2200 r/min
Screw Compressor Capacity 15 m³/min (approx. 530 CFM)
Compressor Discharge Pressure 18 bar (1.8 MPa / 261 psi)
Drilling Hole Diameter Range ⌀90 – 135 mm (3.54 – 5.31 in)
Maximum Drilling Depth 24 m (with 7+1 Rod Carousel)
Applicable DTH Hammers 3-inch, 4-inch
Drill Rod Specifications ⌀64 × 3000 mm / ⌀76 × 3000 mm
Rotary Speed of Gyrator 0 - 180 / 0 - 120 r/min
Maximum Rotary Torque 1560 / 1900 N·m
Maximum Push-Pull Force 22,580 N
One-Time Advance Length (Stroke) 3,590 mm
Compensation Length 900 mm
Boom Lifting / Tilt Angles Boom: Up 48°, Down 16° | Beam Tilt: 147°
Carriage & Boom Swing Angles Carriage: R53°/L52° (or R97°/L10°) | Boom: R58°/L50°
Chassis Leveling Angle Up 10°, Down 10°
Dust Collection & Rod Changing Dry cyclonic laminar flow collector & Automatic rod handler
Operating Dimensions (L × W × H) 8000 × 2300 × 2700 mm
Total Machine Weight 10,000 kg

Primary Industrial Applications

  • Surface Open-Pit Mining: Production blast holes in metallic (copper, iron, gold) and non-metallic (limestone, coal overburden) open-pit mines.
  • Aggregate & Cement Quarries: Precision bench drilling and secondary fragmentation for aggregate processing.
  • Pre-Splitting & Contour Blasting: Smooth wall blasting and high-precision perimeter pre-split holes for rock slope stabilization.
  • Civil Engineering & Infrastructure: Highway road cutting, foundation excavation, dam anchoring, and slope reinforcement projects.

Frequently Asked Questions (FAQ)

Q: What is the drilling diameter and depth capacity of the Kaishan KT7D?

A: The KT7D handles borehole diameters of 90 mm to 135 mm with a maximum rated drilling depth of 24 meters via its 7+1 automatic rod handling carousel and 3000 mm drill pipes.

Q: Why choose an integrated rig over a separate drill and compressor setup?

A: An integrated rig mounts the screw air compressor and drill rig on one crawler chassis powered by a single engine. This eliminates trailing hose friction losses, cuts overall fuel burn by approximately 25%, enables single-person operation, and simplifies mine bench relocations.

Q: Which DTH hammers and bits are compatible with KT7D?

A: The rig works efficiently with standard 3-inch and 4-inch high-pressure DTH hammers (e.g., DHD3.5, DHD340, QL40) paired with ⌀64 mm or ⌀76 mm drill pipes.

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